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Tooth Roller

Tooth RollerIt is a machine specially used for the manufacturing of threads. It rolls threads on the surface of the workpiece by rolling. The following is a detailed introduction to the tooth rolling machine:

1. The composition of the tooth roller

The tooth roller is mainly composed of the following parts:

  1. Spindle:The spindle is the core component of the tooth roller, mainly used for transmission power and driving the hob for thread processing.

  2. Knife holder:The tool holder is a component that fixes the tool and can be adjusted according to different processing needs to ensure that the hob can accurately cut the workpiece.

  3. Inlet skateboard: The feed slide is used to control the feed depth and machining speed of the hob, thereby controlling the depth and accuracy of the thread.

  4. Roller: Hob is the main tool for thread processing, and its quality and accuracy directly affect the processing effect. Hobs can be replaced and adjusted according to different processing needs.

  5. Movement guide:The movable guide plate is used to assist in the processing of hobs, and can also be adjusted according to different workpieces to ensure the stability and accuracy of the processing process.

2. The working principle of the tooth roller

The working principle of the tooth roller is mainly to slowly squeeze the metal material on the workpiece into the shape of a thread through the rotation of the hob and the movement of the feed slide. The specific process includes the following steps:

  1. Workpiece entry: After the workpiece enters the tooth roller, it enters the processing area of ​​the hob through the rotation of the spindle and the movement of the feed slide.

  2. Hob processing:The hob starts to rotate, and the feed depth is controlled by the movement of the feed slide, extruding the metal material on the workpiece to form a thread.

  3. Processing ends:When the thread processing on the workpiece is completed, the hob stops rotating, the feed slide returns to its initial position, and the workpiece exits from the tooth roller.

3. Features of the tooth roller

The tooth roller has the following characteristics:

  1. High efficiency:The tooth roller adopts rolling processing method, which has higher processing efficiency than the traditional cutting processing method.

  2. High precision: The tooth roller can produce high-precision threads by precisely controlling the feed depth and processing speed of the hob.

  3. Long life:The hob of the tooth roller is made of high-quality materials, and has precision processing and heat treatment. It has high hardness and wear resistance and a long service life.

  4. Wide scope of application: The tooth roller can process workpieces of various shapes and sizes, including metals, plastics and other materials, and is suitable for different industries and fields.

4. Application of tooth roller

The tooth roller is widely used to manufacture various connecting parts, such as threaded pipes, bolts, nuts, etc., and is also used to manufacture mechanical transmission parts such as dead shafts, ball screws, etc. In the industries of automobiles, motorcycles, rail transit, etc., the tooth roller is also widely used.

5. Maintenance and maintenance of the tooth roller

To ensure the normal operation and service life of the tooth roller, regular maintenance and maintenance are required. It includes checking whether the power cord and plug are intact, cleaning sliding parts, replacing worn parts, etc. In addition, the hob needs to be grinded and replaced regularly to ensure processing quality and accuracy.